Smart Solutions for Safer, Smarter, and More Reliable Operations

Pilot Modular Accessories are purpose-built to enhance the safety, efficiency, and performance of any crushing, screening, or material handling plant. Designed for seamless integration with new or existing conveyor systems, these accessories provide intelligent monitoring, protection, and control – ensuring your operation runs smoothly and securely, shift after shift.

From belt magnets and metal detectors that safeguard equipment, to alignment switches, trip wires, and tear detection systems that protect your conveyors and personnel, every component is engineered to minimise downtime, prevent damage, and improve overall plant safety. Built tough for the demanding conditions of quarries, mines, and industrial sites, Pilot Modular Accessories deliver reliable performance, easy installation, and long service life – keeping your plant productive, compliant, and under control.

All accessories are available as individual items or supplied as part of a complete unit with control panel, featuring on/off beacon light and siren alarm to clearly show when the plant is running – ensuring enhanced visibility, safety, and operational awareness across your site.

Let our experts advise on the best solution for your operation.

Belt Magnet

Ensure cleaner product flow and protect downstream
equipment by removing unwanted ferrous metals from
the conveyor stream. A powerful and durable solution
for maintaining plant safety and efficiency.

Benefits:

  • Quick and easy set up time (1 day)
  • Proven performance
  • Readily available
  • No civils required – level compact surface only
  • Connect your power supply from MC
  • Includes drive motor
  • High performance permanent magne
    Self-cleaning 900mm wide belt with stainless steel cladding
  • Open type support frame design which allows for slewing the conveyor during crusher maintenance (c-frame)
  • Height and angle adjustable within limits
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Conveyor Belt
Tracking Switches

Reliable, IP66-rated switches that monitor belt alignment
in real time. Detect early drift with Belt Alignment Warning
to alert operators and automatically stop the system via
Belt Alignment Trip during severe misalignment
– preventing damage, spillage, and costly downtime.

Benefits:

  • Easy to mount on any conveyor width
  • Two-stage switching: Alarm (early detection) + Trip (auto-shutdown)
  • Detects misalignment early and sends proactive alerts
  • Automatically halts conveyor to prevent major belt or structural damage
  • Reduces spillage, cleanup time, and unplanned stoppages
  • Low maintenance with long service life
  • Rugged design for continuous industrial use
  • Seamlessly integrates with plant monitoring, alarm, and control systems
  • Supports safety compliance and cost-effective
    preventive maintenance
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Trip Wires

An essential emergency stop system that allows
operators to instantly halt the conveyor along its full
length in case of a hazard – ensuring rapid response
and enhanced safety.

Benefits:

  • Simple, robust design ensures reliable operation
    in harsh conditions
  • Compliant with industry safety standards.
  • Easy to reset and restart once the hazard is cleared.
  • Reduces damage to equipment caused by delayed stoppages.
  • Can be integrated with warning lights or alarms for added visibility.
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Belt Tear Detection

Detects rips or tears in the conveyor belt in real time,
allowing for immediate shutdown to protect equipment
and minimise material loss.

Benefits:

  • Detects belt tears or punctures
  • Prevents further belt damage and material loss
  • Reduces costly belt replacements and repair time
  • Protects downstream equipment from damag
  • Compatible with different belt widths and materials
  • Minimises downtime and maintenance costs
  • Improves overall system reliability and longevity
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Metal Detection System

Identify non-magnetic metal contaminants before
they damage crushers, screens, or other critical
downstream machinery.

Benefits:

  • Detects non-magnetic metals missed by standard magnets.
  • Prevents equipment damage caused by metal contaminants.
  • Reduces maintenance costs and production losses.
  • Improves product quality and purity.
  • Adjustable sensitivity for different materials & throughput levels.
  • Integrates with conveyor stop or reject systems.
  • Suitable for a wide range of bulk material applications.
  • Low maintenance with self-check capabilities.
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Conveyor Slip Detection

Monitors belt speed to identify slippage, ensuring smooth,
efficient conveying and preventing belt wear or
loss of throughput.

Benefits:

  • Detects belt or pulley slippage before serious damage occurs
  • Prevents excessive belt wear and misalignment
  • Protects drive motors and gearboxes from overload
  • Reduces unscheduled downtime and maintenance costs
  • Improves energy efficiency through consistent power transfer
  • Provides data for predictive maintenance.
  • Compatible with most control and monitoring systems
  • Increases operational reliability and safety.
  • Designed for continuous, heavy-duty operation
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Electric Slew Drive
for Conveyors

Provides precise, powered slewing for radial or swing
conveyors – enabling flexible material stockpiling and
improved control over discharge positioning.

Benefits:

  • Provides precise, powered slewing control for radial or swing conveyors
  • Enables accurate material placement and stockpile shaping
  • Increases flexibility in plant layout and operation
  • Reduces manual handling and operator effort
  • Enhances productivity and loading efficiency.
  • Allows remote or automated control for safe operation.
  • Designed for heavy-duty, continuous use in harsh environments.
  • Improves stockpile capacity and uniformity.
  • Minimises mechanical wear with smooth motion control.
  • Simplifies setup and repositioning for portable conveyors.
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