DD2412 Modular Screen

In the demanding worlds of quarrying, mining, recycling, and construction, the Pilot Modular DD2412 Screen stands out as a heavy-duty, semi-mobile powerhouse designed to deliver reliable performance where it matters most.

Featuring a robust double-deck screen box mounted on a heavy-duty skid frame with an electric drive, pulleys, and V-belts, this field-proven unit ensures seamless integration with the full Pilot Modular ecosystem—including conveyors, feeders, hoppers, and crushers—for scalable, turnkey operations that grow with your business.

Its adjustable angle support frame and rubber-lined sump with troughs handle abrasive, wet, or sticky materials with ease, minimizing downtime and maximizing throughput in harsh environments like African diamond mines.

Available ex-stock and ready to assemble for quick transport and deployment, the DD2412 not only slashes setup times but also cuts operational costs by blending the affordability of static plants with the rugged versatility of mobile systems, empowering operators to achieve cleaner, more accurate end products while staying ahead of the competition.

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Product Features

Seamless Integration

The DD2412 is engineered to effortlessly connect with Pilot Crushtec’s full range of equipment, including conveyors, feeders, hoppers, crushers, and impactors, allowing customers to build customized, expandable processing plants without compatibility issues.

Minimal Setup

Supplied ex-stock and ready-to-assemble, the DD2412 can be transported easily and set up in hours rather than days, thanks to its semi-mobile skid frame design.

Robust

Built with a heavy-duty skid frame, 2-bearing eccentric drive shaft, and rubber-lined sump and troughs, the DD2412 withstands abrasive, wet, or sticky materials in harsh conditions, such as African diamond mines or remote quarries.

Versatile Screening

Ideal for dry screening, scalping, and sizing across quarrying, mining, recycling, and construction, the DD2412’s double-deck configuration and adjustable angle support frame handle a wide range of materials like aggregates, stone, and ores.

Cost Effective

This makes it a smart choice for budget-conscious operators, such as start-up mines, where it can be relocated on-site for tasks like haul road stone production, delivering high throughput at a fraction of the price of more complex systems.

Enhanced Efficiency

The DD2412’s electric drive, pulleys, and V-belts ensure reliable, high-output screening with features like feed end spill plates for even material distribution.

Extended Benefits

01Double screen box mounted on a heavy-duty skid frame

Provides exceptional structural integrity for high-impact environments, reducing the risk of breakdowns and enabling quick site-to-site relocation. This minimizes downtime in remote operations, lowers maintenance costs over time, and supports scalability for growing production needs up to 200 tons per hour (tph).

02Electric drive system with pulleys and V-belts

Operators benefit from quieter operation, easier integration with existing power grids, and extended component life, leading to significant long-term savings on energy and repairs.

03Adjustable angle screenbox support frame

Allows customization of screening angles (typically 15-25 degrees) for optimal material flow based on feed type and moisture content. This versatility improves separation accuracy for diverse aggregates, boosts throughput by up to 15-20%, and enhances product quality.

042-bearing eccentric drive shaft

Ensures smooth, high-frequency vibration for effective material stratification, even with sticky or wet feeds. The design reduces vibration-induced wear on bearings, extending service intervals by 30-50% and cutting unplanned stops, which translates to higher daily output and better ROI for contractors handling variable site conditions.

05Rubber-lined under-screen chute

Protects against abrasion from fines, preventing material buildup and corrosion in screening setups.

06Customizable decks

Top mesh, bottom piano wire (interchangeable with slotted, poly panels, or Rapid Screen options) Supports adaptation to feed sizes up to 100mm and various materials like granite or recyclables, achieving precise sizing for end products. Flexibility cuts the need for multiple machines, accelerates commissioning to start revenue generation faster, and allows seasonal adjustments, providing a competitive edge in dynamic markets.

07Modular design for integration with Pilot range

Seamlessly connects into complete processing circuits without custom engineering, enabling plug-and-play scalability from pilot to full-scale operations. This fosters enterprise growth for startups by reducing capex by up to 40%, simplifies logistics with ex-stock availability, and maximizes uptime through standardized parts, driving sustained productivity and expansion.

Product Information

DD2412 Screen TECHNICAL SPECIFICATIONS
Number of Decks	2
Type	Two bearing drive shaft with unbalanced weights on both ends
Support System	4 spring supports complete with 8 springs total
Size	2440mm x 1220mm (8’ x 4’) open screen area
Revs Per Minute	1 230 maximum (reversible)
Top Deck	Side tensioned
Bottom Deck	End tensioned
Drive	5,5kW, 380v Electric motor, pulleys and v-belts
Weight	1.800kg
SKID-FRAME
Frame	Heavy-duty support structure
Support Structure	Inclined adjustable screen angle support frame
Sandbox	Single outlet
Spreader Plate	Height and angle adjustable
Liners	400 HB
Screen Angle	15˚ – 40˚
OPTIONS
Rapid Screen	Top or bottom deck bolt in finger screening system
Chute Liners	Low friction sandbox liners
*	Wet screen option available, please see DD2412R Specification Sheet

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