GFH1000 Grizzly Feed Hopper

The Pilot Modular GFH1000 is a robust skid-mounted grizzly feed hopper designed to scalp out +100 mm oversize rock and ore from feed material ahead of the primary crushing stage. Loaded by a front-end loader or excavator, it delivers surge capacity and a steady feed output while allowing rapid setup on site.

Handling up to 200 tph with a maximum lump size of 300 mm, the GFH1000 is mounted on a heavy-duty support structure with conveniently placed inspection doors for easy servicing.
This unit forms part of the award-winning Pilot Modular range – a versatile collection of ready-to-use, semi-mobile, skid-mounted equipment for crushing, screening, washing and stockpiling.

The range includes feed hoppers, conveyors, crushers, screens, and washing plants, all designed for rapid installation without the need for concrete foundations. Pilot Modular machines can be operated individually or combined to create a complete processing solution.

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Product Features

Tipping Grizzly

The tipping grizzly removes +100 mm oversize rock and ore from the feed material, safeguarding downstream equipment and ensuring more efficient crushing.

Oversize Deflector Plate

A heavy-duty deflector plate directs oversize material away from the conveyor belt, reducing blockages and extending component life.

Hinged Maintenance Doors

Convenient hinged doors provide safe and easy access for routine inspections and servicing, helping to minimise downtime.

Built-In Variable Speed Drives

Integrated variable speed drives give operators precise control over feed rates, enhancing efficiency across a range of applications.

E-Stop

The emergency stop (E-Stop) delivers immediate shutdown when required, prioritising operator safety and protecting the system.

Rubber-Lagged Drive Drum

The rubber-lagged drive drum improves belt traction, prevents slippage, and ensures smooth, reliable material transfer.

Weight-Adjustable Split Feed Gates

Split feed gates can be adjusted for precise material flow control, giving operators flexibility to match production requirements.

Extended Benefits

01Protects Primary Crushers

The tipping grizzly scalps out oversize material before it reaches the crusher, reducing wear, preventing damage, and lowering maintenance costs.

02Improved Material Flow

The oversize deflector plate and adjustable split feed gates ensure smoother, controlled material flow, reducing blockages and optimising production efficiency.

03Handles Larger Capacities

With throughput of up to 200 tph and a maximum lump size of 300 mm, the GFH1000 is ideal for demanding applications and heavy-duty feed requirements.

04Reliable, Consistent Performance

The rubber-lagged drive drum improves belt grip and reduces slippage, delivering steady, uninterrupted material transfer.

05Flexible, Application-Driven Control

Variable speed drives allow operators to fine-tune feed rates to match specific plant conditions and material types, maximising overall productivity.

06Reduced Downtime & Easy Maintenance

Hinged maintenance doors and accessible service points simplify routine inspections and servicing, helping keep uptime high.

07 Enhanced Operator Safety

The integrated emergency stop (E-Stop) ensures rapid shutdown in emergencies, providing peace of mind and compliance with safety standards.

08Robust & Site-Ready Design

Mounted on a heavy-duty skid frame, the GFH1000 can be rapidly installed without concrete foundations and easily integrated into the Pilot Modular system for a complete, scalable solution.

09Long-Term Cost Efficiency

By improving material handling, extending crusher life, and reducing downtime, the GFH1000 provides excellent return on investment over its service life.

Product Information

TECHNICAL SPECIFICATIONS
Hopper	Approximately 7m³ (Heaped Capacity) *	Belt	1000mm, Class 500/4Ply, 6.0mm top cover, 2.0mm bottom cover	Conveyor Speed	9 – 22 meters per minute (VSD controlled)	Maximum Feed Size	300mm	Capacity	Up to 500mtph *	Drive	15kW, 380V/525V electric motor complete with Variable Speed Drive	SKID FRAME		Frame	Heavy-duty frame and support structure with deflector plate	Access	Easy access maintenance and inspection door, centralised greasing point	REJECT TIPPING GRID		Grid	Heavy-duty frame and support structure with deflector plate	Grizzly Bars	Standard grizzly bars spacing set to 100mm	Feed	Left or right-hand side feed	OPTIONS		Bin Extensions	1000mm High hopper extension to increase surge capacity to approximately 12,7m³ (Heaped capacity) *

Grid

Hydraulic operation of tipping grid

ESTIMATED WEIGHTEstimated

10 000kg

Please note: *All capacities and volumes based on material with SG of 1,6 and repose angle of 30°
Capacities and maximum feed size are indicative and will depend on the type of feed material.
No performance guarantees are expressed or implied.

Please contact your Pilot Crushtec or local representative for assistance.

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