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MRC3648 Double Roll Crusher

Built for productivity and mobility, the Pilot Modular MRC3648 comes fully assembled on a rugged skid structure complete with composite panel walkways, handrails, and an inclined staircase for safe, convenient access. No foundations or complex civils are required — simply position it on a level, compact surface and start producing.

Purpose-built for medium to hard bituminous coal, this complete, skid-mounted primary crushing plant features a double-drum roll crusher engineered for performance and practicality. It consistently delivers a clean 0–150 mm product — without the typical fines headaches.

As a true “ready-to-run” solution, the MRC3648 offers efficient, low-maintenance operation and a reliable flow of profitable coal output.

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Product Features
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6m3 Feed Hopper with Grizzly

A large, heavy-duty hopper with an integrated grizzly scalps oversize material and maintains a steady feed rate of up to 600 mtph, preventing bridging or surging for smooth, uninterrupted operation.

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Double Roll Crusher

The MRC2648 crusher comprises of twin 560 × 1220 mm Ni-Hard heavy-duty rolls that rotate in perfect synchronisation to provide efficient compression crushing and a consistent 0–150 mm product with minimal fines.

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No Civils Required Skid Frame

The MRC2648 module’s crusher is fully mounted on a rugged skid structure with an integrated discharge chute and extended frame, the complete plant offers quick, hassle-free installation — no foundations or civil works required.

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Reliable Power Transmission

Dual SEW 30 kW geared motors with C-section V-belt drives and taper lock bushes deliver robust, low-maintenance performance for demanding coal crushing environments.

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Adjustable Access Staircase

A position-adjustable staircase provides flexible, secure access to all service points, allowing easy adaptation to various site layouts.

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Composite Flooring

The MRC3648’s skid frame features durable, non-slip composite flooring that enhances operator safety and reduces maintenance demands.

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Wrap-Around Walkway

A full-perimeter walkway provides 360° access for easy inspection, maintenance, and cleaning.

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Rubber Discharge Chute

Reduces wear, noise, and material build-up during discharge, ensuring smoother, quieter operation.

Extended Benefits

01Reduced Capital Expenditure

Eliminate the need for concrete foundations and anchor-bolt civils entirely — site preparation is limited to a single compacted gravel pad.

02Fast Setup & Operation

Engineered for rapid installation and immediate operation, the MRC3648 delivers reliable performance in both fixed and mobile setups — ready to crush within minutes.

03Lower Energy Costs

Using significantly less power than comparable impact crushers, the MRC3648 maximises efficiency through pure compression crushing.

04Low Fines Production

Designed to minimise the creation of very fine particles, the MRC3648 improves product yield and consistency while reducing waste and material handling challenges.

05Safe, 360° Access Design

Lightweight composite walkways, handrails, and an inclined staircase ensure safe, full-perimeter access for easy maintenance and inspection.

06Seamless Modular Integration

The MRC3648 Double Roll Crusher Module integrates effortlessly with Pilot Crushtec’s full range of modular equipment — including conveyors, feeders, hoppers, and impactors — enabling quick configuration or expansion of your plant.

07Reliable Backup Support

With a comprehensive stock of critical wear and spare parts at our Jet Park facility, Pilot Crushtec provides expert technical and parts support to minimise downtime and keep your operation running efficiently.

Product Information

SCREEN SPECIFICATIONS: MRC3648
Feed Rate Max 600tph
Feed Size Max -600mm
Product Size -150mm
Roll Width 1220mm
Roll Diameter 560mm
Roll Speed 184rpm
Drive Units 2 x SEW geared motors; 30kW, IP66, SEW Motor
Drive Type C-section V-belt drive with taper lock bushes
V-Belts SPC
Total weight Approximately 15,500kg
Mass Crusher only Approximately 9,275kg
Mass Guard, Drives & Stand Approximately 2,100kg (incl. geared motors)
Mass Roll, Segments and Bearings Approximately 3,075kg loose roll (heaviest maintenance lift)
Bearings Double spherical roller bearings fitted with adapter sleeves.
Gap Setting 40mm
SKID FRAME
Frame Heavy-duty support structure.
Fabricated using heavy l-section with integral outlet chute attachment and extended frame