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HRC8 Hydraulic Rolls Crusher Module

The Pilot Modular Metso HRC™8 is a complete plug-and-play rolls crusher module, supplied ready to run on a skid-mounted frame with a maintenance platform and access ladder.

Powered by Metso’s proven High Pressure Grinding Rolls (HPGR) technology, the HRC™8 is engineered to handle even the toughest hard rock materials. It delivers premium manufactured sand and high-quality aggregates with a capacity of up to 90 mtph. While not designed for high tonnage, its superior efficiency and single-pass yield more than compensate, reducing the need for re-crushing – common in traditional crushers.

Ideal for the manufactured sand market, as well as quarrying and mining operations, the HRC™8 also serves as a pre-grinder to enhance downstream mill performance.

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Product Features
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Metso HRC8 Crusher

The Metso HRC8 Crusher incorporates proven HPGR technology, delivering efficient, high-quality sand and aggregate production.

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Level Sensor

The HRC8 Crusher is equipped with a level sensor to monitor material levels in real time to maintain consistent feed and maximise throughput.

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Accumulator for Pressure
Adjustment

Hydraulic pressure is precisely regulated through an adjustable accumulator, ensuring optimal crushing force and consistent product quality.

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Heavy-Duty Skid Frame

A heavy duty skid frame provides a stable, transportable base for rapid setup and reliable long-term performance.

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Adjustable Position Staircase

The staircase is position adjustable, providing flexible and safe access to all service points, accommodating various site layouts.

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Composite Flooring

The HRC8 module’s skid frame offers a durable, non-slip surface flooring that reduces maintenance and improves operator safety.

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Rubber Discharge Chute

A wrap around walkway ensures full perimeter access for easy inspection, servicing, and cleaning.

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Wrap-around Walkway

Minimises wear, noise, and material buildup during discharge for smoother operation.

Extended Benefits

01High-Efficiency Crushing

The HRC8 uses up to 50% less energy than conventional technologies, delivering high-throughput sand production at reduced costs in a single pass.

02Converting Waste to Profit

It transforms unsellable waste into high-value products with superior gradation and cubical shapes, promoting sustainable practices in mining and sand production.

03Broad Application Versatility

Perfect for producing top-quality manufactured sand and pre-grinding commodities like chrome, lithium, gold, and copper, minimising secondary crushing and downstream equipment wear.

04Reliable Product Consistency

The HRC8 ensures consistent gradation with minimal ultra fines, optimising sand quality to reduce cement and asphalt needs, enhancing cost efficiency.

055 Year/10,000 hour Warranty

No other warranty in the industry is as comprehensive as the Metso EPS Warranty. Extending the standard warranty from 1 year/2,000 to 2 years/4,000 hours and major components covered from year 1 to year 5.

06Backup Support

With an inventory of critical spare and wear parts available at our Jet Park premises, Pilot Crushtec has technical and spares support for the HRC8 to ensure that you limit downtime, should a breakdown occur.

Product Information

SPECIFICATIONS: HRC8 CRUSHER
Max Feed Size 32mm
Maximum Capacity 60-90 mtph
Installed Power 2x 75kW (380V)
Roll Diameter 800mm
Roll Width 500mm
Roll Width 500mm
Main Hydraulic Unit
Pump Motor Power 4 kW (380 V)
Tank Capacity 66 litres
Oil Heater 1.5 kW (380 V)
Control & Operation
Automation System IC80C
Control Voltage 24 VDC and 230 V
Sensors Material Level Monitoring
Variable Frequency Drive 2 x 90 kW
STRUCTURE
Platform Non-Slip Composite Grating
Access Modular Steps
WEIGHTS
Crusher 13 400 kg
Structure 3 600 kg
Hydraulic Unit 265 kg