Features & Benefits
Pre-Engineered Systems
Remove the time it takes to complete the design and engineering for fast production and commissioning.
Tried & Tested
Pilot Modular solutions have been installed and commissioned in over 300 modular processing plants.
Swift Commissioning
Pre-engineered, plug-and-play components reduce production and installation time.
Containerised
Containerised transport offers a highly efficient solution by streamlining logistics, reducing handling times, and minimising transport costs through standardised, easily transferable units.
Flexibility
No need to bolt down the modules. These modules require a compact level surface to operate and can be relocated should the need arise.
Scalable Solutions
Easily extend the capabilities of your plant to increase capacities or incorporate new processes.
Modular
With a range of product solutions that all fit together, machines can be updated to grow your capacity to over 500mtph.
Available Spare Parts
Modular Machines make spare parts management easy, as standardised components simplity stocking, reduce downtime, and ensure faster, more efficient replacements.
World Class Engineering
Another addition to the Pilot Modular range is that the jaw crushers, cone crushers and certain screening modules are equipped with world-renowned Metso machinery to deliver exceptional operational efficiency and performance, and come standard with the industries only 5 year/ 10 000 hour extended protection services (EPS) *warranty to ensure coverage against your plants most critical assets. *
*Terms & conditions apply.
What is Pilot Modular?
Pilot Crushtec provides a faster, cost-effective solution for crushing and screening operations, ideal for building new processing plants or upgrading existing ones. These pre-engineered, scalable systems require fewer engineering hours compared to traditional plants, enabling easy expansion of site capabilities.
The Pilot Modular range features standardised, reconfigurable, and scalable modules, allowing contractors or fixed operators to start small and adapt or expand their processing plant as demand or product needs evolve. A complete crushing and screening plant can typically be set up and fully operational within days of arriving on site. These robust, proven machines are built to withstand harsh conditions and process tough rock across various applications.
The key benefits of Pilot Modular solutions include significant time savings for clients. Most modules are kept in stock by Pilot Crushtec for quick deployment, drastically reducing the time needed for design, layout planning, process flow planning, fabrication, and manufacturing. Additionally, clients avoid costly engineering design fees, making the process more efficient and budget-friendly.
Our Process
01
Customer Consultation
Sales and applications teams work with you to define production.
03
Design Layout
Using a customer-approved process, a 2D visio plant layou is created to provide a clear vision of the plant configuration and size.
05
Factory Assembly
Structures are fully assembled, and the equipment is tested to enable easy installation on-site.
07
Field Assembly
All structures are marked for easy installation. Pilot Crushtec SupportLink team will help with supervision of on-site installation and commissioning.
02
Plant Optimisation
Using the most sophisticated and complete plant flow simulation program available, equipment types and settings are tested for a fully optimised plant that maximises production.
04
Map Layout
In situations where necessary or upon request, the proposed plant design can be viewed on the mine site using Google Earth.
06
Transport Options
Products are designed to easily transport, enabling the fastest assembly on-site.