DD3615 MODULAR SCREEN

DD3615 Modular Screen

In the demanding worlds of quarrying, mining, recycling, and construction, the Pilot Modular DD3615 Screen stands out as a heavy-duty, semi-mobile powerhouse designed to deliver reliable performance where it matters most.

Featuring a robust double-deck screen box mounted on a heavy-duty skid frame with an electric drive, pulleys, and V-belts, this field-proven unit ensures seamless integration with the full Pilot Modular ecosystem—including conveyors, feeders, hoppers, and crushers—for scalable, turnkey operations that grow with your business.

Its adjustable angle support frame and rubber-lined sump with troughs handle abrasive, wet, or sticky materials with ease, minimizing downtime and maximizing throughput in harsh environments.

Available ex-stock and ready to assemble for quick transport and deployment, the DD3615 not only slashes setup times but also cuts operational costs by blending the affordability of static plants with the rugged versatility of mobile systems, empowering operators to achieve cleaner, more accurate end products while staying ahead of the competition.

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Product Downloads

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Product Features

Pilot Modular Metso DD3615 Screening Module
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The DD3615 is engineered to effortlessly connect with Pilot Crushtec’s full range of equipment, including conveyors, feeders, hoppers, crushers, and impactors, allowing customers to build customized, expandable processing plants without compatibility issues.

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Supplied ex-stock and ready-to-assemble, the DD3615 can be transported easily and set up in hours rather than days, thanks to its semi-mobile skid frame design.

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Built with a heavy-duty skid frame, 2-bearing eccentric drive shaft, and rubber-lined sump and troughs, the DD3615 withstands abrasive, wet, or sticky materials in harsh conditions, such as mines or remote quarries.

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Ideal for dry screening, scalping, and sizing across quarrying, mining, recycling, and construction, the DD3615’s double-deck configuration and adjustable angle support frame handle a wide range of materials like aggregates, stone, and ores.

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This makes it a smart choice for budget-conscious operators, such as start-up mines, where it can be relocated on-site for tasks like haul road stone production, delivering high throughput at a fraction of the price of more complex systems.

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The DD3615’s electric drive, pulleys, and V-belts ensure reliable, high-output screening with features like feed end spill plates for even material distribution.

Extended Benefits

01Double screen box mounted on a heavy-duty skid frame

Provides exceptional structural integrity for high-impact environments, reducing the risk of breakdowns and enabling quick site-to-site relocation. This minimizes downtime in remote operations, lowers maintenance costs over time, and supports scalability for growing production needs up to 200 tons per hour (tph). (tph).

02Electric drive system with pulleys and V-belts

Operators benefit from quieter operation, easier integration with existing power grids, and extended component life, leading to significant long-term savings on energy and repairs.

03Adjustable angle screenbox support frame

Allows customization of screening angles (typically 15-25 degrees) for optimal material flow based on feed type and moisture content. This versatility improves separation accuracy for diverse aggregates, boosts throughput by up to 15-20%, and enhances product quality.

042-bearing eccentric drive shaft

Ensures smooth, high-frequency vibration for effective material stratification, even with sticky or wet feeds. The design reduces vibration-induced wear on bearings, extending service intervals by 30-50% and cutting unplanned stops, which translates to higher daily output and better ROI for contractors handling variable site conditions.

05Rubber-lined under-screen chute

Protects against abrasion from fines, preventing material buildup and corrosion in screening setups.

06Customizable decks

Top mesh, bottom piano wire (interchangeable with slotted, poly panels, or Rapid Screen options) Supports adaptation to feed sizes up to 100mm and various materials like granite or recyclables, achieving precise sizing for end products. Flexibility cuts the need for multiple machines, accelerates commissioning to start revenue generation faster, and allows seasonal adjustments, providing a competitive edge in dynamic markets.

07Modular design for integration with Pilot range

Seamlessly connects into complete processing circuits without custom engineering, enabling plug-and-play scalability from pilot to full-scale operations. This fosters enterprise growth for startups by reducing capex by up to 40%, simplifies logistics with ex-stock availability, and maximizes uptime through standardized parts, driving sustained productivity and expansion.

Pilot Modular DD3615 Screen Module Top View
Pilot Modular DD3615 Screen Module Side View
Pilot Modular DD3615 Screen Module Sampling Plant
Pilot Modular DD3615 Screen Module Frame
Pilot Modular DD3615 Screen Module Fines Chute
Pilot Modular DD3615 Screen Module Close Up
Pilot Modular DD3615 Screen Module Top View

Product Information

DD3615 Screen TECHNICAL SPECIFICATIONS
Number of Decks 2
Type Two bearing drive shaft with unbalanced weights on both ends
Support System 4 spring supports complete with 8 springs total
Size 3 650mm x 1 520mm (12′ x 5′) open screen area
Revs Per Minute 1 230 maximum (reversible)
IMPACT FEED Steel lined adjustable spreader and feed plate extension
Drive 11Kw, 380v or 525v Electric motor available, pulleys and v-belts
Weight 4,500kg
SKID-FRAME
Frame Heavy-duty support structure
Support Structure Inclined adjustable screen angle support frame
Access Walkways and access ladders on both sides of screen box
Screen Angle 16˚ – 34˚
Walkways Galvanized walkways on both drive and non-drive side
Chutes Various -See Options to the right˚
Liners 400 HP Liners
OPTIONS
Rapid Screen Top or bottom deck bolt in finger screening system
Chute Liners Low friction sandbox liners
* Wet screen option available, please see DD3615R Specification Sheet