DynamiTrack HRC8 Mobile High Pressure Grinding Rolls Crusher

The DynamiTrac HRC8 is the world’s first fully tracked, dual power, High Pressure Grinding Rolls (HPGR) crusher.

This track-mounted, self-driven and dual powered, feeding, crushing and stockpiling machine for use in quaternary crushing applications is ideal for processing hard rock in mining, industrial minerals and for sand and aggregate production.

At the heart of the DynamiTrac HRC8 is the Metso HRC 8 High Pressure Grinding Rolls crusher which is ideally suited for size reduction of rocks and ores. The Metso HRC 8 uses a method of inter-particle comminution by drawing in a bed of material between two rotating rollers, which compress the feed material between two rotating rolls. One of which is fixed and the other floating. The two rotating rollers generate a high pressure, such that it compresses the feed material to the desired smaller grain size. Using optimal crushing force through adjustable hydraulic cylinders, adjustable pressure and variable speed, and its patented arch frame design HRC 8, makes it suitable for even the toughest hard rock materials.

Commonly used in mining applications, aggregate and sand production, the benefits include high quality cubical shaped fractions, consistent production, low noise and dust and low energy and wear to process hard rock, soft rock, clean construction waste and abrasive material including silica, chrome, gold, platinum, copper, iron ore, molybdenum and other ores.

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Product Features

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The DynamiTrac HRC8’s discharge conveyor, with a robust 3400mm discharge height, efficiently transports processed high-value materials from the high-pressure grinding rolls to stockpiles or downstream equipment.

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The Metso HRC 8 provides consistent grading, using adjustable pressure and CSS for superior quality product.

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The crusher is controlled by the Metso IC80C automation system that ensures and manages consistent feed into the crusher to ensure optimal energy efficiency and maximum production.

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The feed hopper features a 3.6m³ capacity with a lined interior, a variable speed belt feeder controlled by the IC80C.

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Hydraulic flap adjustment on the belt feeder offers adjustable loading heights.

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Powered by an on-board Volvo TAD851GE 250kW diesel generator engine, available in Euro Stage 3 or Euro Stage 5 emission control, to deliver high-performance output and fuel efficiency to drive the high-pressure grinding rolls, ensuring reliable operation.

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The generator and plug in grid power is managed by a Deepsea electric genset controller and can be easily switched over to grid power when available.

Extended Benefits

01High-Efficiency Crushing

The DynamiTrac HRC8 uses up to 50% less energy than conventional technologies, delivering high-throughput sand production at reduced costs in a single pass.

02Converting Waste to Profit

It transforms unsellable waste into high-value products with superior gradation and cubical shapes, promoting sustainable practices in mining and sand production.

03Broad Application Versatility

Perfect for producing top-quality manufactured sand and pre-grinding commodities like chrome, lithium, gold, and copper, minimising secondary crushing and downstream equipment wear.

04Reliable Product Consistency

The HRC8 ensures consistent gradation with minimal ultra fines, optimising sand quality to reduce cement and asphalt needs, enhancing cost efficiency.

05Improved Safety and Maintenance

Equipped with a patented arch-frame to reduce downtime, long-lasting components, and enhanced safety features.

06Seamless Mobility and Performance

Its track-mounted design and Volvo TAD851GE 250kW engine enable effortless site mobility and dependable operation.

07Backup Support

With an inventory of critical spare and wear parts available at our Jet Park premises, Pilot Crushtec has technical and spares support for the DynamiTrac HRC8 to ensure that you limit downtime, should a breakdown occur.

DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S
DynamiTrac J100S

Product Information

DUAL POWER DRIVE
Genset Incorporating Leroy Alternator (88KVA standby)
CAT Stage III C4.4 Engine
CONTROLS
Electrical Control Panel With Push Buttons C/W Contactors & Relays
Umbilical Remote For Tracks
POWER PACK
37kw Electric Hydraulic
Drives Tracks Via Solenoid & Hydraulic Functions For Setup
CRUSHER
700 X 500mm Single Toggle Jaw Crusher
30-110mm CCS Range (Closed Side Setting)
40-100 Tonnes Per Hour (Typical Production)
FEEDER
2700mm X 660mm Feeder
Bolt-In Wear Plate In Floor
1.0m Bolt-In Hardox Grizzly Cassette or Tines
HOPPER
2.5m Feed in Height
2.8m X 1.8m Feed Area
SCREEN MODULE
2.1m X 1.0m Double Deck
800mm Conveyor Under Screen
600mm Folding Side Conveyors
Quick Detach of Complete Screen Module
MAIN CONVEYOR
4 Integrated Conveyors
Main Conveyor 800mm Wide Belt
Oversize and Mid-Grade Conveyor 400mm Wide Belt
Natural Fines Conveyor 400mm Wide
Tail Conveyor 800mm Wide
MAGNET
1.5kw Electric Drive
Over Band Magnet Above Conveyor
Stainless Steel Chute
CHASSIS
Maintenance Steps & Platform
ACCESS
Maintenance Platform & Steps To Crusher Inlet
Rear & Side Access Under Crusher
Conveyor Lowers for Access Under Genset & Crusher
SPRAY BARS
7.2 Litre @ 2 Bar
Single Supply Manifold
TRANSPORT
11.9m Long x 2.4m Wide x 3.1m High
23,000kgs
Ro-Ro Shipment