HP200 CONE CRUSHER

HP200 Modular Cone Crusher

The Pilot Modular Metso HP200 Module is a complete, ready to run cone crusher module which includes a heavy-duty skid frame, galvanised handrails & walkways, composite non-slip grating, rubber mounted Metso HP200 cone crusher on sub frame as well as the Metso IC Control unit and lube unit in one convenient module.

The Nordberg® HP200 cone crusher delivers high performance in a compact, efficient design ideal for secondary, tertiary, or quaternary crushing applications. Engineered for versatility, it handles a wide range of materials while maintaining excellent end-product shape and consistent output.

With a compact footprint and user-friendly design, the Pilot Modular Metso HP200 module is easy to install, operate, and maintain – making it ideal for stationary plants. Durable, dependable, and energy-efficient, it’s a trusted solution for quarries, mining operations, and aggregate producers who demand reliability and results.

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Product Features

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The HP200 can handle relatively large feed sizes. This is due to its robust design, featuring a high-capacity crushing chamber and a wide feed opening. It allows for effective handling of larger, more abrasive materials, while maintaining high throughput and efficient reduction ratios.

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A heavy duty skid frame structure allows for installation and erection, without any civils required. Simply a level, compact surface can support this module and allow your production plant to begin producing.

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The optimised crushing chamber design ensures efficient material flow, higher throughput, and better energy utilization, resulting in lower operating costs. Its inter-particle crushing action produces a high-quality, cubical end product while reducing liner wear and extending component life.

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Galvanised structures reduce corrosion and maintenance on the structures and increase lifespan of the primary structures in and around the crusher.

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The dual-acting tramp release cylinders, which are part of the crusher’s hydraulic system, are responsible for relieving this pressure. They use hydraulic oil to lift the adjustment ring and the cone itself, creating enough space to allow the tramp material to pass through without causing damage.

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The complete module features a separate roof cover over the lubrication panel and IC Control panel. The intention of the roof is to ensure that the lubrication unit and the IC Control panel are within closer proximity of the crusher and protected from debris in and around the crusher.

Extended Benefits

01Versatility

The HP200 cone crusher is highly versatile and can be used for secondary, tertiary, and quaternary crushing. Its design allows it to handle a wide range of materials and applications, making it ideal for multiple stages of crushing in various industries.

02High Capacity

HP200 cone crusher features a unique combination of crusher speed, throw, crushing forces and cavity design. This combination is renowned for providing higher capacity and superior end product quality.

03Better Shaping and Finer Product

The inter-particle crushing mechanism, enabled by the steep angle and long crushing stroke, creates a more cubical product and reduces flaky particles. This makes it well-suited for producing high-quality aggregates.

04Instant reaction time

The accumulators on the HP200 cone crusher play a crucial role in efficiently reacting to tramp material during operations. They are highly effective at quickly absorbing and releasing hydraulic pressure when tramp material enters the crushing chamber.

05Decreased investment cost

HP200 cone crusher produces finer products by limiting crushing stages, which lowers your investment cost and saves energy. This is achieved through a combination of optimised speed, large throw, crushing chamber design and increased crushing force.

06Optimised performance

Revolutionary combination of crusher speed, eccentricity, and cavity profile. The efficient crushing action of the HP200 gives it the best power utilization per cone diameter.

075 Year/10,000 hour Warranty

No other warranty in the industry is as comprehensive as the Metso EPS Warranty. Extending the standard warranty from 1 year/2,000 to 2 years/4,000 hours and major components covered from year 1 to year 5.

08Backup Support

With a large inventory of critical spare and wear parts available at our Jet Park premises, Pilot Crushtec has technical and spares support to ensure that you limit downtime, should a breakdown occur.

Pilot Modular HP200 Cone Crusher Module Transport
Pilot Modular HP200 Cone Crusher Module Staircase
Pilot Modular HP200 Cone Crusher Module Lubrication Unit
Pilot Modular HP200 Cone Crusher Module Installation
Pilot Modular HP200 Cone Crusher Module Handrail
Pilot Modular HP200 Cone Crusher Module Guarding
Pilot Modular HP200 Cone Crusher Module Feed
Pilot Modular HP200 Cone Crusher Module Complete
Pilot Modular HP200 Cone Crusher IC Control Module

Product Information

CONE CRUSHER : METSO HP200
Bearings Precision machined bronze bushing

Adjustment Threaded bowl. Rotation via hydraulic motor and pinion gear onto a geared ring

Liner Range Interchangeable extra fine, fine, medium, coarse

Lubrication 300l Lubrication system with 1.5kW electric power pack. 1.5kW Air blast cooler. Oil heater. High temperature cut-out. Heater thermostat. Cooler thermostat. Lubrication oil pressure and flow switches. Dual oil filtration

Operating Controls 100l Hydraulic tank with 7.5kW electric power pack. Fully integrated hydraulic console controlling clamping, adjustment and tramp relief (with relief valves and remote accumulator) via PLC. Lubrication system integration. Alarm controls. Push button controls for hydraulics, pumps and valves.

Tramp Relief Automatic, hydraulic cylinders with relief valve and remote accumulator

Maximum Feed Opening 95mm (STD fine liner), 125mm (STD medium liner), 185mm (STD coarse liner)
25mm (SH Extra fine liner), 25mm (SH fine liner), 54mm (SH medium liner), 76mm (SH coarse liner)
(Recommended maximum reduction ratio 4:1)

Close Side Setting (CSS) 14mm (STD fine liner), 17mm (STD medium liner) to 19mm (STD coarse liner)
6mm (SH Extra fine liner), 6mm (SH fine liner), 6mm (SH medium liner) to 10mm (SH coarse liner)

Capacity 90mtph to 250mtph

Operating Speed Application dependent

Power 132kW 380V electric motor

SKID FRAME
Frame Heavy duty support structure

Accessories Access ladder, handrails & safety guards, crusher discharge chute, full access maintenance platform

ESTIMATED WEIGHT
Total 18,450kg