MAXIscalp 600Modular Scalping Screen

The Pilot Modular MAXIscalp 600 is a heavy duty, primary scalping screen with apron feeder and stockpiling conveyors, for the use of removing oversize material to feed primary crushing stations.

The screen is suitable for use in mining, quarrying, demolition waste, asphalt, recycling, aggregates, and coal applications. The large screen throw ensures that sticky material and oversize material is separated quick and efficiently.

The plant may be fed by an excavator, loader, or mobile crusher and its semi-mobile design allows for simple onsite installation and relocation without the need for civil works.

The large screen box can be fitted with a wide variety of media including Bofar bars, rapid screen and/or meshes depending on the application. The top deck is side-tensioned, while the bottom deck is end-tensioned.

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Product Features

As a modular static scalping plant, it offers easy reconfiguration and scalability for adapting to varying operational needs without the complexity of fully mobile units.

Delivers efficient scalping and sizing with a large surface area, handling high volumes while separating fines from oversize material effectively.

Facilitate seamless material transfer and stockpiling, reducing handling time and enabling quick integration with downstream crushers or processors.

Built for rugged environments, it enhances stability and durability while allowing straightforward transport and rapid on-site setup without tracks.

Provides robust, high-capacity feeding of tough materials like diamond ore or construction waste, ensuring consistent throughput in primary screening applications.

Minimizes maintenance requirements and downtime, promoting maximum uptime and lower long-term operational costs compared to hydraulic or diesel-driven alternatives.

Supports cost-efficient power options over diesel, reducing fuel expenses, emissions, and noise while maintaining high productivity in mining, quarrying, and recycling.

Extended Benefits

01High Productivity

The 7m³ apron feeder and double-deck screenbox can process up to 600 tons per hour of materials like ore or aggregates, ensuring 20-30% higher throughput compared to smaller scalping units, maximizing output in demanding applications.

02Cost Efficiency

Electric-driven operation can reduce energy costs by up to 40% compared to diesel-powered alternatives, saving on fuel for high-volume operations, while also cutting emissions.

03 Low Maintenance

With minimal moving parts, maintenance downtime is reduced by up to 50% compared to traditional mobile screens, potentially saving 10-15 hours of weekly maintenance.

04Rapid Setup and Mobility

The skid-mounted, modular design enables setup in under 4 hours and reconfiguration in 2-3 hours, cutting project transition times by 30-50% compared to non-modular systems, enhancing site flexibility.

05 Versatility

Capable of processing diverse materials (e.g., diamond ore, construction waste), it supports up to 5 different applications without modification, reducing equipment investment needs by 15-20% for multi-purpose operations.

06Enhanced Durability

The heavy-duty structure withstands harsh conditions, extending service life to 10-15 years with proper care, compared to 7-10 years for lighter-duty screens, reducing replacement costs over its lifespan.

07Improved Workflow Integration

Wide discharge conveyors handle up to 600 tons per hour, reducing material transfer bottlenecks by 25-30% and enabling seamless integration with crushers, saving 1-2 hours daily in processing workflows.

Product Information

SCREEN
Number of Decks	2
Type	Two bearings eccentric drive shaft with unbalanced weights both ends
Support System	4 Spring supports complete with 12 springs
Top Deck Size	4800mm x 1500mm (16′ x 5′)
Bottom Deck Size	3650mm x 1500mm (12′ x 5′)
Screen Speed	900rpm
Media Tensioning	Top deck side tensioning, bottom deck end tensioning
Drive	Pulley and V-Belts
Power	22KW, 380V, 4 Pole electric motor with pivot base
Maximum Feed Size	Up to 600mm
Capacity	Up to 600mtph (feed rate and screen media dependant)
APRON FEEDER
Surge Capacity	Approximately 7m3
Feed Opening	1120mm
Apron	Abrasion resistant interlocking steel slats mounted onto a heavy-duty chain drive
Wear Lining	Wear resistant liners on high friction wear areas
Operating Speed	5 – 9m/min – VSD Controller
Maximum Feed Size	600mm
Capacity	Up to 600mtph (screening media dependent)
Power	15kW, 380V, 6Pole electric motor with variable speed drive
OVERSIZE CONVEYOR
Belt Width	1200mm
Belt Class	Class 630 / 4 ply
Conveyor Length	8m
Stockpile Height	3.2m (single-stage screening – oversize material only) 2.7 (multi-stage screening combined top and middle deck)
Wear Lining	Impact bars in feed boot area. Wear plates along the conveyor length
Belt Speed	1.1m/s
Power	18.5kW, 380V, 4 Pole electric motor
COLLECTOR CONVEYOR
Belt Width	1200mm
Belt Class	Class 630 / 4 ply
Conveyor Length	4.7m
Wear Lining	Fully skirted along the conveyor length
Belt Speed	2.0m/s
Power	9.2KW, 380V, 4 Pole electric motor
MIDGRADE / FINES CONVEYOR
Belt Width	750mm
Belt Class	Class 315 / 3 ply
Conveyor Length	Standard: 16m (Refer to MC750 spec sheet for other options)
Belt Speed	1.6m/s
Power	11kW 380V, 4 Pole electric motor
MIDGRADE / FINES CONVEYOR
Frame	Heavy-duty support frame
Support Structure	Inclined adjustable screen angle support frame
Access	Walkways and access ladders on both sides of the screen
Screen Angle	Hydraulic adjusted, 12° – 190
Power Pack	3kW, 380V, 4 Pole electric motor
ESTIMATED WEIGHT
Total	25,000kg

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