Pilot Crushtec HP200 Cone Crusher

HP200Fixed Cone Crusher

The Nordberg® HP200 cone crusher delivers high performance in a compact, efficient design ideal for secondary, tertiary, or quaternary crushing applications. Engineered for versatility, it handles a wide range of materials while maintaining excellent end-product shape and consistent output.

At the heart of the HP200 is its optimised crushing chamber and high-speed capability, enabling efficient inter-particle crushing. This results in superior product quality, higher throughput, and reduced operating costs. A variety of cavity options ensures flexibility to match different feed sizes and production needs.

With a compact footprint and user-friendly design, the HP200 is easy to install, operate, and maintain – making it ideal for both mobile and stationary plants. Durable, dependable, and energy-efficient, it’s a trusted solution for quarries, mining operations, and aggregate producers who demand reliability and results.
The HP200 is built to perform -maximising productivity without compromising on quality.

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Product Features

HP200 Cone Crusher diagram
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The HP200 can handle relatively large feed sizes. This is due to its robust design, featuring a high-capacity crushing chamber and a wide feed opening. It allows for effective handling of larger, more abrasive materials, while maintaining high throughput and efficient reduction ratios.

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Multiple liner profiles (fine, medium, coarse) are available to match the chamber to specific feed sizes and application requirements, enhancing operational flexibility.

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The optimised crushing chamber design ensures efficient material flow, higher throughput, and better energy utilization, resulting in lower operating costs. Its inter-particle crushing action produces a high-quality, cubical end product while reducing liner wear and extending component life.

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The HP200 features a robust, heavy-duty frame engineered to endure the rigorous demands of continuous crushing operations. Constructed from high-strength steel and precision components, the frame effectively absorbs and distributes crushing forces, minimising stress and enhancing durability.

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The dual-acting tramp release cylinders, which are part of the crusher’s hydraulic system, are responsible for relieving this pressure. They use hydraulic oil to lift the adjustment ring and the cone itself, creating enough space to allow the tramp material to pass through without causing damage.

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This feature allows for customisation of the crusher’s stroke length, directly influencing both throughput and final product size. By adjusting the eccentric stroke, operators can optimise choke feed conditions and crusher settings, enhancing crushing efficiency and maximising output of the desired product size – ensuring smooth integration within the overall crushing circuit.

Extended Benefits

01Versatility

The HP200 cone crusher is highly versatile and can be used for secondary, tertiary, and quaternary crushing. Its design allows it to handle a wide range of materials and applications, making it ideal for multiple stages of crushing in various industries.

02High Capacity

HP200 cone crusher features a unique combination of crusher speed, throw, crushing forces and cavity design. This combination is renowned for providing higher capacity and superior end product quality.

03Better Shaping and Finer Product

The inter-particle crushing mechanism, enabled by the steep angle and long crushing stroke, creates a more cubical product and reduces flaky particles. This makes it well-suited for producing high-quality aggregates.

04Instant reaction time

The accumulators on the HP200 cone crusher play a crucial role in efficiently reacting to tramp material during operations. They are highly effective at quickly absorbing and releasing hydraulic pressure when tramp material enters the crushing chamber.

05 Decreased investment cost

HP200 cone crusher produces finer products by limiting crushing stages, which lowers your investment cost and saves energy. This is achieved through a combination of optimised speed, large throw, crushing chamber design and increased crushing force.

06Optimised performance

Revolutionary combination of crusher speed, eccentricity, and cavity profile. The efficient crushing action of the HP200 gives it the best power utilization per cone diameter.

075 Year/10,000 hour Warranty

No other warranty in the industry is as comprehensive as the Metso EPS Warranty. Extending the standard warranty from 1 year/2,000 to 2 years/4,000 hours and major components covered from year 1 to year 5.

08Backup suport

With a large inventory of critical spare and wear parts available at our Jet Park premises, Pilot Crushtec has technical and spares support to ensure that you limit downtime, should a breakdown occur.

HP200 Cone Crusher
Metso HP200 Cone Crusher
HP200 Cone Crusher
HP200 Cone Crusher
HP200 Cone Crusher
pilot crushtec HP200 Cone Crusher
HP200 Cone Crusher
HP200 Cone Crusher
Nordberg HP200 Cone Crusher
HP200 Cone Crusher
HP200 Cone Crusher

Product Information

CONE CRUSHER: METSO HP200
Head Configuration Standard and Short Head
Head Diameter 940mm (37”)
Frame Composite case and fabricated body. Heat treated-Cast steel
Bearings Precision machined bronze bushing
Adjustment Threaded bowl. Rotation via hydraulic motor and pinion gear onto a geared ring
Linear Range Interchangeable extra fine, fine, medium, coarse
Lubrication 300l Lubrication system with 1.5kW electric power pack. 1.5kW Air blast cooler. Oil heater. High temperature cut-out. Heater thermostat. Cooler thermostat. Lubrication oil pressure and flow switches. Dual oil filtration
Operating controls 100l Hydraulic tank with 7.5kW electric power pack. Fully integrated hydraulic console controlling clamping, adjustment and tramp relief (with relief valves and remote accumulator) via PLC. Lubrication system integration. Alarm controls. Push button controls for hydraulics, pumps and valves.
Tramp Relief Automatic, hydraulic cylinders with relief valve and remote accumulator
Maximum Feed Opening 95mm (STD fine liner), 125mm (STD medium liner), 185mm (STD coarse liner)
25mm (SH Extra fine liner), 25mm (SH fine liner), 54mm (SH medium liner), 76mm (SH coarse liner)
(Recommended maximum reduction ratio 4:1)
Close side setting (CSS) 14mm (STD fine liner), 17mm (STD medium liner) to 19mm (STD coarse liner)
6mm (SH Extra fine liner), 6mm (SH fine liner), 6mm (SH medium liner) to 10mm (SH coarse liner)
Capacity 90mtph to 250mtph
Operating Speed Application dependent
POWER 132kW 380V electric motor
SKID FRAME
FRAME Heavy duty support structure
ACCESSORIES Access ladder, handrails & safety guards, crusher discharge chute, full access maintenance platform
ESTIMATED WEIGHT
TOTAL 18,450kg