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MRC3636Double Roll Crusher

The Pilot Modular MRC3636 is a complete, skid-mounted secondary crushing plant engineered specifically for medium-to-hard bituminous coal applications. Designed for performance and practicality, this double-drum roll crusher delivers a clean, consistent 0–50 mm product – without the fines headaches.

Built for productivity and mobility, the MRC3636 comes fully assembled on a rugged skid structure with composite panel walkways, handrails, and an inclined staircase for safe, easy access. No foundations or complex civils are required – only a level, compact surface to start producing.
A true “ready-to-run” solution, the MRC3636 ensures efficient, low-maintenance operation and a steady flow of profitable coal product.

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Product Features
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A large, robust hopper with an integral grizzly scalps oversize material and ensures a steady feed rate of 250–400mtph – preventing bridging or surging for smooth, continuous operation.

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Twin 915 × 915 mm Ni-Hard heavy-duty rolls rotate in perfect synchronisation to deliver efficient compression crushing and a consistent 0–50 mm product with minimal fines.

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The complete plant is mounted on a heavy-duty skid structure with integrated discharge chute and extended frame for easy installation — no foundations or civils required.

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Minimises wear, noise, and material buildup during discharge for smoother operation.

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The staircase is position adjustable, providing flexible and safe access to all service points, accommodating various site layouts.

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The MRC3636 module’s skid frame offers a durable, non-slip surface flooring that reduces maintenance and improves operator safety.

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Dual SEW 22 kW geared motors with C-section V-belt drives and taper lock bushes deliver dependable, low-maintenance performance in demanding coal applications.

Extended Benefits

01Reduce
Capital Expenditure

Eliminate concrete foundations and anchor-bolt civils entirely. Site preparation is limited to a single compacted gravel pad.

02Fast Setup & Operation

The MRC3636 screen is engineered for swift installation and immediate use, delivering reliable performance in both stationary and mobile setups – ready to screen in minutes.

03
Reduce Energy Costs

Consuming just 900 kWh per 1 000 tonnes, the MRC3636 delivers <50% of the power demand of an equivalent short-head cone crusher, thanks to pure compression crushing.

04Low Fines Production

The MRC3636 minimises the production of very fine particles, improving product yield and consistency while reducing waste and handling issues.

05Safe, 360° Access Design

Full walkways, handrails, and an inclined staircase in lightweight composite panels provide safe, all-round maintenance access.

06Seamless Integration with Modular Ecosystems for Scalable Growth

The MRC3636 Double Rolls Crusher Module is designed for effortless compatibility with Pilot Crushtec’s complete range of equipment – including conveyors, feeders, hoppers, crushers, and impactors –enables seamless integration into existing plants or rapid reconfiguration.

07Backup Support

With an inventory of critical spare and wear parts available at our Jet Park premises, Pilot Crushtec has technical and spares support for the MRC3636 to ensure that you limit downtime, should a breakdown occur.

Product Information

SCREEN SPECIFICATIONS: MRC3636
Feed Rate Max 300tph
Feed Size Max -150mm
Product Size -50mm
Roll Width 914mm
Roll Diameter 660mm
Roll Speed 254rpm
Drive Units 2 x SEW geared motors; 22kW, IP65, SEW Motor
Drive Type C-section V-belt drive with taper lock bushes
V-Belts SPC
Total weight Approximately 16,000kg
Mass Crusher only Approximately 9,515kg
Mass Guard, Drives & Stand Approximately 2,405kg (incl. geared motors)
Mass Roll, Segments and Bearings Approximately 3,160kg loose roll (heaviest maintenance lift)
Bearings Double spherical roller bearings fitted with adapter sleeves.
Gap Setting 50mm
SKID FRAME
Frame Heavy-duty support structure.
Fabricated using heavy l-section with integral outlet chute attachment and extended frame