SMP300 Sand Making Plant

SMP300Modular Sand Making Plant

Unlock the potential of manufactured sand with Pilot Crushtec’s SMP300, a pre-engineered, cost-effective solution crafted for rapid deployment and dependable performance.

Supported by 35 years of industry experience, the SMP300 delivers a user-friendly, turnkey system, ideal for low-risk startups or facility expansions. This adaptable modular plant, featuring a feeder, conveyors, screens, and the Twister VS350 VSI crusher, handles feed sizes from 5-60mm, with a recirculating capacity of up to 280mtph through the rotor, efficiently producing -5mm sand. Simply adjust the screening mesh apertures to achieve a broad range of sand sizes.

Built with standardised, high-quality modules, the SMP300 integrates effortlessly across diverse applications, eliminating expensive custom engineering. Leveraging the Pilot Modular range’s flexibility, it ensures consistent, high-quality sand and aggregate production, offering a robust alternative to static, one-off plants.

Product Downloads

stock pile icon
ideal feed icon
Containerisation icon

Product Features

SMP300 Sand Making Plant
icon

The SMP300’s belt-feed hopper ensures steady, controlled material discharge, optimising feed flow to enhance VSI efficiency.

icon

The SMP300 transforms pre-crushed material into high-quality sand and fines with efficient, dependable autogenous crushing.

icon

Equipped with two independent 3,650mm x 1,520mm screening areas, the Dual Deck Screen features an adjustable incline and robust two-bearing drive, delivering precise material classification and high-capacity production of premium sand and fines.

icon

With an adjustable screening angle and end-tensioning on the bottom deck, the SMP300 maximizes fine screening and separation for higher throughput.

icon

Conveyors include a standard slew angle, allowing smooth rotation for creating kidney-shaped stockpiles or accessing the crusher for maintenance.

icon

The standard transfer chute channels material from any direction onto the conveyor, aligning it on the receiving belt to eliminate spillage.

icon

Feeders, crushers, and screens are equipped with forklift pockets for quick on-site relocation, complemented by wheel-mounted conveyors for enhanced mobility

icon

The SMP300 incorporates the HALLS (Hydraulic Automatic Lid Lifting System) within the frame and a jib crane, providing safe, easy access for rotor and bearing cartridge maintenance while improving material handling efficiency.

Extended Benefits

01Rapid Installation

Pre-engineered for immediate use, these plants enable swift setup, bypassing lengthy custom design phases to get you producing quickly.

02Cost Savings

Leveraging Pilot Crushtec’s 35 years of expertise, the SMP300 eliminates custom engineering costs, reducing upfront expenses and minimising budget risks.

03 Trusted Performance

Built on proven, refined designs, these standardized plants ensure reliable operation across diverse applications, reducing the likelihood of unexpected downtime.

04Versatile Production

Designed for flexibility, the SMP300 accommodates various tonnages and applications, such as sand and aggregate processing, with easy adjustments to meet evolving demands.

05Streamlined Maintenance

Standardised designs use readily available parts, supported by established networks, ensuring hassle-free maintenance and quick access to spares.

06Scalable Solutions

Modular systems allow seamless upgrades or additions, enabling you to expand capacity without overhauling your entire setup.

07Minimized Errors

Pre-optimised and thoroughly tested, the SMP300 reduces the risk of costly mistakes common in custom engineering, delivering a dependable solution.

08 Low Site Preparation Costs

Skid-mounted modules require only a flat, compacted surface for operation, minimising site preparation expenses, though a concrete base can enhance performance.

SMP300 Sand Making Plant
SMP300 Sand Making Plant before and after
SMP300 Sand Making Plant
SMP300
SMP300
Sand Making Plant
Sand Making Plant
Sand Making Plant
SMP300 Sand Making Plant
SMP300 Sand Making Plant

Product Information

SMP300 MODULAR SAND MAKING PLANT
BFH1000
BELT FEED HOPPER
15kW

Approximately 14m³ Cubic Meter (Heaped Capacity)
Feed Size up to 300mm
Up to 500tph

MC750
SCREEN FEED CONVEYOR
26m – 750mm
22kW

750mm wide conveyor belting
Belt speed of 1.7m/s
Large standard feed boot (1500 x 990)
Capacity of ±400tph

DD7215
SCREEN 2 x 11kw
3 kW Power Pack

Dual Double (2) deck screen
Two independent 3650mm x 1520mm (12’ x 5’) open screen areas
Independent hydraulic inclined adjustable screen angle support frame
1 150 maximum Revs per minute (reversible)
Two bearing drive shaft with unbalanced weights on both ends

MC750
VSI FEED CONVEYOR
16m – 750mm
11kW

750mm wide conveyor belting
Belt speed of 1.7m/s
Fully guarded drive and tail drum area
Capacity ±400tph

VS350
VERTICAL SHAFT AUTOGENOUS CRUSHER
315kW

Standard with HALLS – Hydraulic Automatic Lid Lifting System – is incorporated into the frame for easy and safe removal of the rotor and bearing cartridge
2 x Rotor Options
Removable heavy-duty bearing cartridge with centralised greasing point
Certified and signed off jib crane which has been load tested and is safe to use for easy rotor maintenance

MC750
VSI DISCHARGE CONVEYOR
21m – 750mm
18.5kW

750mm wide conveyor belting
Belt speed of 1.7m/s
Fully guarded drive and tail drum area
Capacity ±400tph

MC1000
SCREEN DISCHARGE
CONVEYORS
11m – 1000mm
15kW

1000mm wide conveyor belting
Belt speed of 2.2m/s
Load in: Feed boot with rubber skirting & Impact Bed
±1200tph
MC750
STOCK PILE CONVEYORS
16m – 750mm
11kW

750mm wide conveyor belting
Belt speed of 1.7m/s
Fully guarded drive and tail drum area
Capacity ±400tph