DD7215Modular Screen

Mines and quarries looking for a simple game-changing solution to boost efficiency and productivity as well as to slash costs, must consider the Pilot Modular DD7215 screen. An engineered screening module built to conquer the toughest conditions with unique double deck, dual slope benefits.

This powerhouse double-deck vibrating screen delivers a formidable 300 tph throughput, effortlessly handling dry screening, sizing, and classifying aggregates, blasted rock, and recycled materials, ensuring superior end-product quality while shielding downstream crushers from excessive wear.

Its skid-mounted, modular design is a game-changer, enabling lightning-fast setup without foundations, seamless integration with feeders, crushers, and conveyors, and unmatched mobility for rapid site-to-site relocation—keeping your operation agile and downtime to an absolute minimum.

With customizable media options like wire mesh, piano wire, slotted panels, or heavy-duty Rapid Screen finger solutions, the DD7215 tackles even the stickiest, most abrasive feeds with ease, slashing maintenance costs and boosting uptime. Backed by Pilot Crushtec’s proven Southern African legacy, this screen isn’t just equipment—it’s a strategic investment that drives efficiency, sustainability, and profitability, positioning your operation to dominate in dynamic, high-demand markets

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Product Features

Double Deck

Equipped with a robust double screen box (7.2m x 1.5m) mounted on a heavy-duty skid frame, ideal for efficient dry screening, scalping, and sizing of aggregates, blasted rock, and recycled materials.

Dual Electric Motors

Powered by two electric motors with pulleys and V-belts, providing reliable and balanced vibration for consistent performance in demanding quarrying and mining applications.

Adjustable Angles

Features an adjustable angle screenbox support frame, allowing operators to optimize the incline for better material flow and separation efficiency based on specific feed characteristics.

2 Bearing Drive Shaft

Incorporates a durable 2-bearing eccentric drive shaft for enhanced stability and reduced vibration, ensuring long-term reliability under heavy loads.

Spill and Spreader

Includes integrated spill plate and spreader plate at the feed end to evenly distribute incoming material, preventing uneven wear and improving screening accuracy.

High Capacity

Capable of processing up to 300 tph with feed sizes up to 100mm, delivering accurately sized end products while minimizing downstream equipment wear.

Modular Design

Fully modular for quick assembly without foundations, easy transport, and seamless integration with Pilot Modular conveyors, feeders, crushers, and other components, enabling rapid deployment in diverse sites.

Extended Benefits

01Enhanced Operator Control

The DD7215’s intuitive design, with adjustable vibration settings and accessible controls, empowers operators to fine-tune performance on-the-fly, optimizing screening for specific material types and reducing the need for frequent manual adjustments.

02Minimized Material Loss

The integrated spreader plate at the feed end ensures even material distribution across the 7.2m x 1.5m screen, reducing material spillage and maximizing the yield of valuable product, which directly boosts profitability.

03Reduced Pegging and Blinding

Dynamic angles prevent material buildup on media, extending screen life and minimizing cleaning downtime, even with sticky or near-peg size fractions.

04Adaptable to Seasonal Conditions

The DD7215’s customizable media and adjustable screen angle allow it to perform reliably in varying conditions, such as wet or dry seasons, ensuring consistent output regardless of environmental challenges.

05Enhanced Scalability for Future Growth

Its modular configuration allows easy integration with additional units or upgrades, enabling plants to scale operations cost-effectively as production demands increase, without requiring significant infrastructure changes.

06Higher Throughput Without Compromise

Dual slope geometry boosts capacity by 20-30% over traditional designs, handling peak loads efficiently while maintaining accuracy, ideal for high-volume production runs.

Product Information

Screen
Screen Box	Two independent cassettes
Number of Decks	Two decks per screen box
Type	Two bearing drive shaft with unbalanced weights on both ends
Support System	2 x 4 spring supports complete with 8 springs per screen box
Size	Two independent 3650mm x 1520mm (12′ x 5′) open screen area
Total Screening Size	7300mm x 1520mm (24′ x 5′)
Revs Per Minute	1150 maximum (reversible)
Top Deck	Square mesh, side tensioned
Bottom Deck	Square mesh or piano wire, end tensioned
Impact Feed Area	Steel lined feed plate extension
Drive	2 x 11KW, 380V electric motor, pulleys and v-belts
SKID-FRAME
Frame	Heavy-duty support structure
Support Structure	Independent, hydraulically adjustable incline angle support frame
Access	Walkways and access ladders on both sides of screen box
Sand box	Single outlet
Chutes	Medium and oversize
Spreader Plate	Height and angle adjustable
Screen Angle	Multi angle adjustable between 15° and 30° to suit almost any requirement
Screen Angle Adjustment	1.5kW, 380V electric-hydraulic power pack, mounted on ground level operating independent hydraulic rams
OPTIONAL EXTRAS
Wet Screening Pack	Top deck – bolt on frame with manifold box and adjustable spray bars and nozzles Bottom deck – bolt on spray bars and nozzles Water requirements – 9300 Liters / Minute at 2 Bar pressure
Rapid Screen	Top or bottom deck bolt in finger screening system
Chute Liners	Low friction sand box liners
Sand Box	Double outlet
Multi Product Chutes	Up to 5 product sizes and an over size
Take-Out Conveyor	Pilot Modular MC 1000 (9m/11m)
ESTIMATED WEIGHT
TOTAL	8830 kg

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